Adhesive Staking

Category:  Special Processing

Description: The automated application of a staking adhesive to the PCBA to secure components to the PCB surface. For example, components exceeding a certain weight might be bonded to the  PCB when no other mechanical support is used.

Major Cost Drivers --  PCBA Adhesive Staking

The Cycle Time for PCBA Adhesive Staking is the time to prepare the material(s), apply the adhesive through a syringe to the location, load into the oven, cure the material, and then unload from the oven.

Process Time = Adhesive Prep Time +
Adhesive Apply Time + Adhesive Curing Time

  • Adhesive Prep Time =Adhesive Quantity * Material Prep Time
    • Adhesive Quantity = (PSO)
    • Material Prep Time = (Machine variable)
  • Adhesive Apply Time = Adhesive Locations * Adhesive Stake Time
    • Adhesive Locations = (PSO)
    • Adhesive Stake Time = (Machine variable)
  • Adhesive Curing Time = Load Time + Oven Time
    • Load Time = Oven Load Time + Oven Unload Time
      • Oven Load Time =  (Machine variable)
      • Oven Unload Time = (Machine variable)
    • Oven Time = (Machine variable) *SEC_PER_HR

User Inputs – PCBA Adhesive Staking

PSO: Adhesive Quantity: The number of different adhesive types used.

PSO: Adhesive Locations: The number of locations to which to apply the adhesive.